SAFE.TECHNOLOGY.FE-SAFE.V6.2.01-MAGNiTUDE
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° Many companies use advanced finite element analysis to calculate ° ° design stresses, but the fatigue analysis is often still done by ° ° manually picking stress points for spread-sheet analysis. This is time ° ° consuming and unreliable because it’s easy to miss failure locations. ° ° Component validation by fatigue testing a prototype design in the test ° ° lab is time-consuming. If the prototype fails prematurely, a costly, ° ° open-ended cycle of design-test-redesign is required. Project ° ° time-scales slip and delivery is late. ° ° ° ° In the automotive industry some 40% of the total development cost is ° ° spent making prototype parts. In the medical industry an unexpected ° ° failure can mean the loss of several months lead-time over ° ° competitors. ° ° ° ° fe-safe™ is a highly effective tool for fatigue analysis of Finite ° ° Element models. ° ° ° ° With fe-safe™ as an integrated part of your design process, you have ° ° the ability to optimise designs and test programs, reduce prototype ° ° test times product recalls and warranty costs - all with increased ° ° confidence that your product designs pass their test schedules as ° ° “right first time”. ° ° ° ° fe-safe™ ° ° ° ° calculates fatigue lives at every point on a model, producing ° ° contour plots to reveal fatigue lives and crack sites. Critical points ° ° need not be missed. ° ° determines how much the stresses must be changed in order to ° ° achieve a target design life showing clearly where the component is ° ° under strength, or where material and weight can be saved ° ° estimates warranty claim curves based on probabilities of failure ° ° calculates which parts of the service duty are most damaging and ° ° which could be omitted from a fatigue test ° ° identifies non-critical loads at significant points on a model. In ° ° prototype testing this could mean tests using fewer loads and ° ° therefore fewer actuators
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